Vibration plays a crucial role when it comes to manufacturing parts for heavy or medium-sized trucks or off-highway vehicles. Although you might know about the vibration, you might not be aware of rubber hoses playing crucial roles in absorbing vibration. Just like you, many people might not be familiar with the meaning and anatomy of the tube, how they are produced, and their demands in the market. For the best results, make use of the best rubber hose manufacturers.
The world of rubber hoses is awe-inspiring and fascinating too! Indeed, the variety of available hoses starting from extruded to homogeneous hoses make them remarkable, but the widespread use of these hoses in wide-ranging industries makes them more fascinating.
If we take a closer look at the use of these hoses, I am sure you will be shocked to know about the manufacturing of these rubber hoses.
Overview and Three Layers of Hoses
There can be a wide variety of hoses with multiple applications. But the primary function of the tube is to transmit gas or fluid. If you take a close look at the anatomy of these hoses, you will find they are composed of three layers. The inner tube contains the fluid and offers resistance from being broken down by the liquid. Better known as carcass, the second layer makes sure the tube is protected from outside forces and internal pressure. The outermost layer or the cover protects the tube from any possible damage and deterioration caused by the environment. To aid the process of identification, the third layer is generally color-coded.
Manufacturing of Rubber Hose
Several methods, such as calendaring, spiral wrapping, extrusion, molding, hand layup, are followed to manufacture these rubber hoses. Generally, the tubes with a small diameter are manufactured using the process of extrusion, while rubber hoses with a larger diameter are made using the spiral wrapping method. Ensure the best results with the help of the best rubber hose manufacturers.
Rubber Hose Industry
Now that we have learned the anatomy of the rubber hoses, it is also crucial to glance through the rubber hose industry. The rubber hose industry constitutes different types, such as fluid power, vehicular, air, water, and other models. The largest segment of the rubber hose industry is the vehicle hoses, and it continues to rule the rubber hose industry. It accounts for one-third of total hose rubber hose demand.
The Rubber Hose Markets
A variety of durable products like motor vehicles, industrial machines, aircraft equipment, and a few transportation equipment make good use of rubber hose. The off-road equipment like the agricultural and construction equipment contribute towards two-thirds of the total demand for rubber hose. Typically, in industrial equipment, every category of the hose is used. Another more substantial consumer of rubber hose is the motor vehicle industry that includes the transmission systems, engines, air conditioning, and braking systems, and steering.
Rubber Hose Application
Now that you have developed an understanding of the rubber hose manufacturing process and the industry. Let us explore the rubber hose application. Suitable for designs that shake and move, these hoses can absorb vibration and are flexible too. The high-pressure hydraulic applications use the rubber hoses to contain water-glycol and water-oil mixtures and mineral oils. It has been found that the automatic air brake system also includes these hoses supported with a large resistant tube usually made of chloroprene and nitrile or a mixture of styrene-butadiene and NBR.
Overview of Some Other Hoses
General-purpose hoses consist of hoses usually made of polyvinyl chloride, or PCV. Apart from this, they can be made up of many other materials. Some hoses are complying with hygienic needs, are used for the transfer of food materials.
Hoses for air and water are manufactured in such a way so that it can convey industrial water, tap water, cooling water, sewage water, and hot and cold water for application related to washdown and transfer of compressed air. Some of the ingredients that are used for manufacturing these hoses are polyurethane, rubber, PVC, textile cord or braid and steel or plastic wire. In addition to the general purposes, this hose group can also be used for the following:
- These are special-purpose hoses used for cooling of the furnace in steel mills, resistant to heat radiation and high temperature.
- Flat fire hoses
- Sewage hoses used for cleaning the toiles and the septic tanks
- Hoses for sanitary installations and exhaust systems.
- Tubes used for snowmaking
Hoses designed for the food and beverage industry
These hoses come in contact with the finished and semi-finished food items. Hence these hoses should not contain any substance that can be transferred into the food and endanger the life of human beings.
Now that you know about the rubber hose and their manufacturing process explore the world of rubber hoses today!